Assembly Automation & Inspection

This machine was designed and engineered by Matrix Design to assemble a valve body and rubber tip. Assembly takes place around a dial using cam operated jaws that grip the valve body. A vibratory bowl feeds the valve bodies into a gravity track while a servo driven small dial is used for feeding the valve bodies to the main dial. Air tracks are used to move the rubber tip and a servo driven singulating mechanism grabs one unit at a time to insert on top of the valve body using thrust and rotation. After the parts are assembled, a vision camera inspects height and concentricity. If the parts are misassembled and do not meet the programmed critical dimension, it gets rejected through a vacuum. If the assembled part passes inspection, it gets ejected down a chute and into a waiting container on a conveyor belt at the bottom of the assembly machine.

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